3500/34每套关键压缩机组配备本特利3500框架
每个本特利3500框架内配置冗余的3500/15电源模块
每个本特利3500框架内配置3500/22M瞬态数据接口模块(RJ45网络接口)
针对上述键相测点,每套机组的本特利3500框架内配置相应的3500/25键相模块
针对上述轴振、轴位移、瓦振、及壳振测点,均须配置相应的3500/42M监测器模块
(如适用),上述轴承温度测点,需配置相应的3500/60、61温度监测模块,或3500/62过程量监测模块
每个监测通道(轴振、轴位移和瓦振)配置D立的两个继电器输出通道;采用3500/32(4通道)或3500/33(16通道)继电器模块
每个本特利3500框架内配置一个3500/92Modbus通讯网关
对于工作在危险区的机组,接入现场信号的3500监测器模块要带有内置安全栅;并且3500框架内要配置3500/04本安接地模块。API618往复式压缩机
对于工作在危险区域的机组,本特利传感器及监测系统都要带有多机构批准单位选项。而对于工作在安全区的机组,则不做要求。
1.测点配置要求
多事件键相:往复式压缩机的驱动端安装多事件键相转轮MEW来测量往复式压缩机的键相参考信号。该多事件键相转轮可选择本特利标准多事件转轮MEW,或者往复式压缩机生产厂家结合自己设备结构设计特点、按照本特利对于多事件键相转轮的工程实践经验来特殊定制和设计多事件键相转轮。多事件键相信号采用本特利3300XL系列电涡流传感器进行测量。
曲轴箱振动:在往复式压缩机曲轴箱两个气缸列之间的每个主轴承的水平轴线上配置一个振动速度传感器测量曲轴箱体振动。当往复式压缩机的工作转速高于500rpm时采用本特利330500系列Velomitor压电式振动速度传感器;当工作转速低于500rpm时采用本特利190501VelomitorCT压电式振动速度传感器。
十字头振动:在往复式压缩机每个气缸十字头运动中点位置的垂直平面上配置冗余的加速度传感器来监测往复运动部件的冲击事件;采用本特利330425加速度传感器进行测量。
活塞杆位置:在往复式压缩机每个气缸垂直于活塞杆平面的水平和垂直方向,配置一对互为垂直的活塞杆位置测点;采用本特利3300XL系列电涡流传感器进行测量。对于往复式压缩活塞杆的测量。
气缸动态压力:在往复式压缩机的每个气缸上配置两个气缸压力测点(吸气和排气),采用本特利165855气缸压力传感器进行测量。
轴承振动:往复式压缩机曲轴箱中每个主轴承配置一个速度传感器测量轴承的振动。当往复式压缩机的工作转速高于500rpm时采用本特利330500系列Velomitor压电式振动速度传感器;当工作转速低于500rpm时采用本特利190501VelomitorCT压电式振动速度传感器。
轴承温度:每个主轴承上配置温度传感器测量轴承温度。
气阀温度:在往复式压缩机气缸的每个气阀(吸气阀和排气阀)上配置温度测量阀门温度。
齿轮箱壳振(如适用):每个齿轮箱的输入和输出轴的支持轴承处各配置一对X/Y方向壳振测点;采用本特利330400系列压电式振动加速度传感器进行测量。
电动机瓦振:每个滚动支持轴承上配置两个瓦振测点(水平和垂直方向安装),采用本特利330500系列Velomitor压电式振动速度传感器进行测量。
2.本特利bently3500配置要求
每套关键压缩机组配备本特利3500框架
本特利bently冗余的3500/15电源模块
本特利bently3500/22M瞬态数据接口模块(RJ45网络接口)
每台机组的本特利3500框架内配置相应的3500/25键相模块
往复式压缩机曲轴箱振动、十字头振动、以及轴承振动振均配置相应的3500/70M监测器模块
活塞杆位置测点,需配置相应的3500/72M监测器模块
往复式压缩机气缸动态压力配置相应的3500/77M监测器模块
轴承温度和气阀温度测量点,需配置相应的3500/60、/61、/62或/65监测器模块
齿轮箱壳振和电动机瓦振,需配置相应的3500/42M监测器模块
每个监测通道配置D立的两个继电器输出通道;采用3500/32(4通道)或3500/33(16通道)继电器模块本特利bently一个3500/92Modbus通讯网关,对于工作在危险区的机组,接入现场信号的3500监测器模块要带有内置安全栅;并且3500框架内要配置3500/04本安接地模块。
本特利bently3500旋转机械振动保护仪表和状态监测系统的产量严格遵循美国API670标准。
本特利振动监测培训教程,本教程的主要内容:位移传感器噪声源
噪声是一种你不需要的信号,但多数情况下,在测量过程中,噪声是无法避免的。尽管在测量过程中无法除噪声,但可以将噪声降低到Z小程度,使其不影响你对信号的分析。要做到这一点,就要了解噪声的来源和特征。噪声是一种不合乎需要的信号成分,它可以歪曲数据,妨碍你从数据中提取机器状态信息的能力,包含的信息与机器的状态无关。噪声可以从测量系统的一个环节引入振动信号,但系统各个部分对噪声的敏感程度不同。本特利位移传感器包括bently3300系列的涡流传感器探头。
位移传感器噪声源
1·安装:传感器支架振动5、偏差(runout)–机械偏差
位移传感器噪声源
Each key compressor unit is equipped with Bentley 3500 frame
Each Bently 3500 rack is configured with redundant 3500/15 power modules
3500/22M Transient Data Interface Module (RJ45 Network Interface) is configured in each Bentley 3500 rack
For the above Keyphasor measurement points, the Bently 3500 rack of each unit is equipped with corresponding 3500/25 Keyphasor modules
The 3500/42M monitor module must be configured for the above measuring points of shaft vibration, shaft displacement, bearing vibration and shell vibration
(If applicable), the above bearing temperature measuring points need to be configured with corresponding 3500/60, 61 temperature monitoring modules, or 3500/62 process quantity monitoring modules
Each monitoring channel (shaft vibration, shaft displacement and bearing vibration) is equipped with two relay output channels of D-type; Use 3500/32 (4-channel) or 3500/33 (16 channel) relay modules
Each Bently 3500 rack is configured with a 3500/92Modbus communication gateway
For units working in hazardous areas, 3500 monitor modules connected to field signals shall be equipped with built-in safety barriers; 3500/04 intrinsically safe grounding module shall be configured in the 3500 rack. API618 reciprocating compressor
For units working in hazardous areas, Bentley sensors and monitoring systems should have the option of multi agency approval units. There is no requirement for the units working in the safe area.
1. Requirements for measuring point configuration
Multi event Keyphasor: A multi event Keyphasor runner MEW is installed at the drive end of the reciprocating compressor to measure the Keyphasor reference signal of the reciprocating compressor. The multi event Keyphasor runner can be Bentley standard multi event runner MEW, or the reciprocating compressor manufacturer can customize and design the multi event Keyphasor runner according to Bentley's engineering experience in multi event Keyphasor runner based0n its own equipment structure design characteristics. The multi event Keyphasor signal is measured by Bentley 3300XL series eddy current sensor.
Crankcase vibration: a vibration speed sensor is arranged0n the horizontal axis of each main bearing between two cylinder rows of the reciprocating compressor crankcase to measure the crankcase body vibration. Bentley 330500 series Velomitor piezoelectric vibration speed sensor is used when the working speed of the reciprocating compressor is higher than 500 rpm; Bentley 190501VelomitorCT piezoelectric vibration speed sensor is used when the working speed is lower than 500rpm.
Crosshead vibration: redundant acceleration sensors are configured0n the vertical plane at the midpoint of crosshead movement of each cylinder of the reciprocating compressor to monitor the impact event of reciprocating components; Bentley 330425 acceleration sensor is used for measurement.
Piston rod position: a pair of mutually perpendicular piston rod position measuring points shall be configured in the horizontal and vertical directions of each cylinder of the reciprocating compressor perpendicular to the piston rod plane; Bentley 3300XL series eddy current sensor is used for measurement. For reciprocating compression piston rod measurement.
Cylinder dynamic pressure: each cylinder of the reciprocating compressor is equipped with two cylinder pressure measuring points (suction and exhaust), which are measured by Bentley 165855 cylinder pressure sensor.
Bearing vibration: each main bearing in the crankcase of the reciprocating compressor is equipped with a speed sensor to measure the bearing vibration. Bentley 330500 series Velomitor piezoelectric vibration speed sensor is used when the working speed of the reciprocating compressor is higher than 500 rpm; Bentley 190501VelomitorCT piezoelectric vibration speed sensor is used when the working speed is lower than 500rpm.
Bearing temperature: each main bearing is equipped with a temperature sensor to measure the bearing temperature.
Air valve temperature: each air valve (suction valve and exhaust valve) of the reciprocating compressor cylinder is equipped with a temperature measuring valve temperature.
Gearbox shell vibration (if applicable): a pair of X/Y direction shell vibration measuring points shall be provided at the support bearings of input and output shafts of each gearbox; Bentley 330400 series piezoelectric vibration acceleration sensor is used for measurement.
Motor pad vibration: each rolling support bearing is equipped with two pad vibration measuring points (installed horizontally and vertically), which are measured by Bentley 330500 series Velomitor piezoelectric vibration velocity sensor.
2. Bently 3500 configuration requirements
Each key compressor unit is equipped with Bentley 3500 frame
Bently redundant 3500/15 power module
Bently 3500/22M Transient Data Interface Module (RJ45 network interface)
Bently 3500 rack of each unit is configured with corresponding 3500/25 Keyphasor module
Reciprocating compressor crankcase vibration, crosshead vibration, and bearing vibration are equipped with corresponding 3500/70M monitor modules
The measuring point of piston rod position shall be configured with corresponding 3500/72M monitor module
The 3500/77M Monitor Module for Reciprocating Compressor Cylinder Dynamic Pressure Configuration
Bearing temperature and air valve temperature measuring points shall be configured with corresponding 3500/60,/61,/62 or/65 monitor modules
For gearbox housing vibration and motor pad vibration, corresponding 3500/42M monitor module shall be configured
Each monitoring channel is equipped with two relay output channels; 3500/32 (4-channel) or 3500/33 (16 channel) relay modules Bently use a 3500/92Modbus communication gateway. For units working in hazardous areas, 3500 monitor modules that access field signals must have built-in safety barriers; 3500/04 intrinsically safe grounding module shall be configured in the 3500 rack.
The product quality of Bently 3500 vibration protection instrument and condition monitoring system for rotating machinery strictly follows the American API670 standard.
Bentley vibration monitoring training course, the main content of this course: displacement sensor noise source
Noise is a signal you don't need, but in most cases, noise is unavoidable in the measurement process. Although the noise cannot be removed during the measurement, the noise can be reduced to a small degree of Z so that it does not affect your signal analysis. To achieve this, it is necessary to understand the source and characteristics of noise. Noise is an undesirable signal component, which can distort data and hinder your ability to extract machine state information from data. The information contained is independent of the machine state. Noise can be introduced from0ne part of the measurement system, but each part of the system has different sensitivity to noise. Bently displacement sensor includes Bently 3300 series eddy current sensor probe.
Noise source of displacement sensor
1. Installation: sensor bracket vibration 5. deviation – mechanical deviation
Noise source of displacement sensor
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